Tuesday, February 21, 2017

Transformations

Over the course of a weekend, the front bedroom transformation is almost complete. A majority of the time was spent getting the cabinet doors installed. Each set of doors is unique in size and were all built at home without the ability to test fit anything. The expectation was that they would need a bit of tweaking to get them to fit. Turned out some needed more tweaking than other. This is where the sloping ceiling became a real challenge. When creating the openings, the verticals are plumb. The horizontal, especially the top, are not and follow the ceiling to try and be visually pleasing. In fact, over the door opening (which is just less than 3 feet wide), the worse dropped nearly a 1/2 inch. In other words, the door openings are not square. The doors were created square. The fix, was to trim the tops and bottom of the doors to match the open. But that makes the doors too short. After trimming, they then needed to be built back up.

The rectangular doors for the trapezoidal opening:
IMG_2016_595.jpg

It was really just the one set of doors that needed all that work. The others just needed a bit trimming to get the fitting right.

IMG_2014_595.jpg

By late afternoon the doors where fitting and ready for primer. The next morning, we were able to put the finish coat of paint on the doors and then install them in the afternoon. After spending a bunch of time adjusting each hinge to get the doors aligned, I should have kept track of which hinge went where, but I didn’t so most needed to be re-adjusted after painting.

At this point, the room is almost complete and you can start to get a good sense of what it will look like.

IMG_2018_595.jpg

The rest of the weekend was spent on a couple of smaller tasks. We installed the one remaining wall/ceiling trim piece and the window blind. We also removed the existing ceiling fan and mount. A new mount now needs to be fabricated and the new ceiling fan install. If all goes well, the next weekend trip should result in the final transformation of the front bedroom.

Todo list
Back bedroom

  1. Dog cubby baseboard
  2. Dog cubby outside trim
  3. Figure out knee wall design
  4. Knee wall door trim
  5. Build/install bookcase
  6. Install hangers for clothes
  7. Install drawer carcasses
  8. Install drawer boxes
  9. Install drawer trim
  10. Install baseboard
  11. Trim wall to ceiling corners
  12. Install conduit for ceiling fan — almost finished
  13. Build new ceiling fan mount
  14. Install new ceiling fan

Front bedroom

  1. Paint balcony door
  2. Frame knee walls
  3. Trim knee walls
  4. Door for closet
  5. Bookcase for knee wall
  6. Dresser Drawers
  7. Cabinet doors for knee walls
  8. Install baseboard
  9. Install wall to ceiling corner trim
  10. Install conduit for ceiling fan
  11. Build new ceiling fan mount
  12. Install new ceiling fan
  13. Install grill cover for vent fan
  14. Install window blind

Monday, February 6, 2017

Built in dresser drawers, part 2

For the built-in dresser drawers in the front bedroom, I reviewed the process for the back bedroom and tried to improve on it a bit. For the carcass, I used a more traditional approach of sides, top, bottom, and dividers. This made each of the openings a bit more consistent than the individual boxes used in the back bedroom. It also makes it much quicker to build and uses less wood. However, the bottom drawer of this dresser is quite a bit smaller than those in the back bedroom. Because of the size, trying to transport some of the pieces would have been difficult.

I also made some minor changes to the drawer boxes. For the back bedroom I used a dovetail jig and attached the front and back to the sides using half blind dovetails. This makes for a very strong joint, but the plywood didn’t allow for clean cuts of the pins. For the front bedroom I used a variation no a locking miter joint. This should be plenty strong but doesn’t look quite as nice. However, it takes less time to make.

For the back bedroom, I built all the drawer boxes at home and transported them up. For the front bedroom I just cut everything and hauled them up flat.

It took about 1 1/2 hours to build the four boxes and they all fit without any issues.
IMG_2011_595.jpg
It probably took another hour to install the boxes.

The drawer faces took longer. Mostly because using pine with knots meant having to fill around the knots and wait to sand. Then there was primer and paint that had to dry. The bottom drawer face took even longer as it is about 12 1/2” wide. Wider than any of the standard pine boards. So it needed two boards joined together with biscuits to get the width. So add glue drying time to the total. The results:
IMG_2012_595.jpg

In addition to the dresser, the wall / ceiling trim got a second coat of paint at the joints so it looks finished now. And the base boards were installed. There are only a couple of things left; cabinet doors and the ceiling fan.

Todo list
Back bedroom

  1. Dog cubby baseboard
  2. Dog cubby outside trim
  3. Figure out knee wall design
  4. Knee wall door trim
  5. Build/install bookcase
  6. Install hangers for clothes
  7. Install drawer carcasses
  8. Install drawer boxes
  9. Install drawer trim
  10. Install baseboard
  11. Trim wall to ceiling corners
  12. Install conduit for ceiling fan — almost finished
  13. Build new ceiling fan mount
  14. Install new ceiling fan

Front bedroom

  1. Paint balcony door
  2. Frame knee walls
  3. Trim knee walls
  4. Door for closet
  5. Bookcase for knee wall
  6. Dresser Drawers
  7. Cabinet doors for knee walls
  8. Install baseboard
  9. Install wall to ceiling corner trim (one piece to go)
  10. Install conduit for ceiling fan
  11. Build new ceiling fan mount
  12. Install new ceiling fan
  13. Install grill cover for vent fan
  14. Install window blind