Tuesday, November 10, 2015

White walls

So for once, things pretty much went as planned for the weekend. Saturday morning we finished up masking the front bedroom and laid down the floor coverings. Then in the afternoon we sprayed texture on everything. The only real challenge was having to spray from the ladder to hit the peaks. Getting the mix consistency rightish is key and this time it was pretty good so we have a pretty consistent texture.

It was a bit chilly upstairs which helped keep us cool while working and I guess it was just warm enough that the texture was dry by Sunday morning. Sunday morning was spent sanding texture. The stairway needed the most work as that mix wasn’t right and it was rough and blobby (yes, blobby) and it needed a lot of sanding to make it look like knocked down texture. The bedrooms just needed a light pass to knock off a few random blobs and that went pretty quick. Then we started with the primer. The bedrooms, stairway, hallway, bathroom and closet were all primed. We finished up the closet with the last drops from the 5th (and last) can of primer.

Painting in the bathroom is a bit of challenge. Since we bumped the wall out, it now sits about 5 inches away from the beam. It takes a stubby paint brush to paint up in that 5 inch gap. We didn’t have one so I hacked the handle off a cheap 1” brush that we had and used that. It worked, but it’s still hard to see what been painted and what hasn’t when looking up into that 5 inch gap. I think we’ll start with that area next week just to get the hard part out of the way first.

It’s quite a transformation. The walls go from multi-colored with all the different drywall (original, new regular, new mold resistant) and all the joint compound spots to a nice even white primer color. After what seems like months of prep work, it’s really satisfying to see them like this.

And that’s all folks. We finished priming, cleaned up and left.

Where are we now?
weekend n+0 - drywall prep (October 17/18th did some, not as much as planned)
weekend n+1 - finish drywall prep for texture (October 23/24/25 - texturing started)
weekend n+2 - texture & prime (October 31st / November 1st - prepping for texture)
weekend n+3 - paint & start bathroom floor tile & finish bathroom electrical (textured and prime)
weekend n+4 - finish bathroom tile & re-install vanity & toilet
weekend n+5 - install doors & start knee wall framing
weekend n+6 - install laminate
weekend n+7 - finish laminate (baseboard & casing?)
weekend n+8 - knee wall work
weekend n+9 - knee wall work
weekend n+10 - knee wall work

Almost exactly 1 week behind this schedule. With the holidays rapidly approaching we’re going to see more slips.

Monday, November 2, 2015

Trick or treat!

We didn’t arrive at the cabin until early afternoon on Saturday, which is a bit atypical, but somethings are more important (haircuts) than digging out septic drain lines. Yes, we’re dealing with the drainage problem and spent all of Saturday afternoon digging out the drain pipe. When we got to the end (where it enters the septic tank) we think we found the root of the problem. The main drain pipe is connected to the pipe that enters the septic tank with a rubber coupling. It looks like the roots were able to find a way in around and maybe through the rubber. We haven’t pulled this off yet and will need to expose more of the pipe so that it can be flexed enough to replace the coupling.

Saturday was Halloween. Once we got cleaned up from all the digging and started dinner, we turned on the front porch light and waited. We were actually surprised to get two small kids looking for some treats. Surprised because the cabin sits at the back of the lot, quite a ways from the street and blocked by some trees. So it’s not real visible from the street. Then about an hour later, another group of kids showed up! Maybe next year we should light the driveway with pumpkins, that might get us a few more victims kids.

Sunday it rained, rain is good, we need more of that, but it also meant that we didn’t get to do any more digging (oh darn!). So instead we hung plastic on the ceiling upstairs in preparation for texturing. Now you might think that covering the ceiling with plastic would be a fairly quick task. Ha! The ceiling is vaulted and really goes from peak to floor. The total length from peak to floor is about 14 ft. so we need about four 9 x 12 sheets of plastic. We’re trying to avoid having to pull staples out of the ceiling an beams so the current method of attaching it is tape. First we run a tape edge on the ceiling next to the wall, then we tape the plastic to the tape edge. Most of this work is done while standing on a ladder, which means a lot of up ‘n down the ladder to get it in the right position. The back bedroom is all wrapped up and that took between 4 and 5 hours. We also did most of the closet and a hung a couple of sheets in the front bedroom. Texturing will commence next weekend.

Where are we now?
weekend n+0 - drywall prep (October 17/18th did some, not as much as planned)
weekend n+1 - finish drywall prep for texture (October 23/24/25 - texturing started)
weekend n+2 - texture & prime (October 31st / November 1st - prepping for texture)
weekend n+3 - paint & start bathroom floor tile & finish bathroom electrical
weekend n+4 - finish bathroom tile & re-install vanity & toilet
weekend n+5 - install doors & start knee wall framing
weekend n+6 - install laminate
weekend n+7 - finish laminate (baseboard & casing?)
weekend n+8 - knee wall work
weekend n+9 - knee wall work
weekend n+10 - knee wall work

So we’re easily one week behind as we should have been texturing and priming. If all goes well, we’ll be doing that next weekend. However, since the drainage issues are fixed, we’re going to have to spend some more time on that at some point.

Monday, October 26, 2015

Invasion of the tree roots

Last week we left early because of plumbing (well, plugged drainage) issues. So this trip starts with attempts at correcting that little problem. Kent, from Kent’s Plumbing, arrived bright and early to help. He snaked the main house drain line with a large snake and that cleared things out so that water was flowing again. We also had him install a washing machine box with new water valves to replace the leaky old ones. He also snaked the washing machine drain as that was plugged up. With the drainage problem solved (?), we were back executing the upstairs plan.

More drywall sanding and mudding followed by more sub-floor work. This seems never ending. But we’re making progress. The number of areas that need sanding is less each time and the sub-floor is finally down. At some point we just kind of give up and hope that the texture hides the imperfections.

We finish up the sub-floor Saturday morning and it looks like we’ll be ready to do some texture on Sunday. However, we only have a small amount of wall texture compound left. So Saturday afternoon we take a break and head to the hardware store. Ray’s is out of texture compound! So our break is extended a bit and we head to Oroville.

Sunday morning starts off with the sounds of the slow/backing up drains again. So Kent didn’t solve the problem, just temporarily fixed it. I run a small snake down the drain and get it working somewhat again and pull back some roots. To properly fix this we’ll have to expose the pipe, find out where the roots are getting in and replace/repair what’s needed to prevent them from getting in again. But that’s a job for next weekend. Today we texture! Well, first we mask. We mask off the ceiling in the stairway/hallway (which is narrow and high, a great combination). and the ceiling in the bathroom. We also cover the floor and block off the doorways to the bedrooms. Then start spraying. Texture flies everywhere so that not only are the walls coated, but so am I. The first batch is always a gamble as we try to remember what consistency is needed. It was a little thick and didn’t stick well, so some sanding is going to be needed to smoothing things out but what should be the hardest parts are done.

Where are we now?
weekend n+0 - drywall prep (October 17/18th did some, not as much as planned)
weekend n+1 - finish drywall prep for texture (October 23/24/25 - texturing started)
weekend n+2 - texture & prime
weekend n+3 - paint & start bathroom floor tile & finish bathroom electrical
weekend n+4 - finish bathroom tile & re-install vanity & toilet
weekend n+5 - install doors & start knee wall framing
weekend n+6 - install laminate
weekend n+7 - finish laminate (baseboard & casing?)
weekend n+8 - knee wall work
weekend n+9 - knee wall work
weekend n+10 - knee wall work

So, even though it looks like we’re on-track, we really needed to have everything masked off so that we could spend a day texturing. Given that we need to spend time digging up drain pipe, we’re probably trending about a weekend behind now.

Monday, October 19, 2015

The sweet smell of …

Work on prepping the upstairs drywall was going really well, right up until it wasn’t.

We started the weekend sanding. Starting at one end of the upstairs with Genny sanding the lower half of the walls and Bob sanding the upper halve. We got everything sanded down and ready for another coat of mud. For some areas, like the bathroom, this should be the final coat of mud. For others, like the closet, we might need another coat, but overall, it’s getting really close. However, we still had one corner that didn’t even have drywall yet because it’s behind the pile of flooring. Once we finished up with the mud, we cleaned up and started moving floor. First we moved most of the stuff out of the back bedroom. Then we placed as much of the sub-floor as we could. Next we moved the remaining stack of sub-flooring out the way and then moved all the boxes of laminate into the other room. Finally, we could get at the wall and finish installing the drywall. With the drywall up and the joints taped, we felt pretty good about what we had accomplished.

In addition to the drywall we installed the dining room light. The chain isn’t long enough to allow it to hang at the proper height, but it’s there and we now have a working light over the dinning room table.

Only thing left to do was clean up and watch a movie. So we thought. While getting cleaned up, we noticed that the tub wasn’t draining too well and the toilet didn’t want to flush. Uh-oh. Work with a plunger didn’t seem to help but the other drains seemed OK. After a while, the tub would empty. Maybe it’s just something plugging up the drain from the tub and toilet? We had a spare wax ring and the upstairs toilet just sitting there. Maybe that would work better. So 30 minutes later, we have a second toilet and it seems to flush OK.

The next day, I’m under the house, looking at the drain pipes and realize that for the tub and toilet to drain slow, the problem must be in the main line between the house and the septic. The other drains only seemed OK because they’re higher and have more pipe to hold water until it slowly drains out. We tried a long piece of old electrical wire to clear it, but it didn’t help. We also dug up the septic lid and verified that it’s not full so that’s not the problem. It’s just a normal plugged up drain pipe between the house and tank.

After spending most of the day digging and messing with the plumbing and now without fully functioning plumbing, it seemed like a good time to leave. The remaining drywall sanding and mudding will have to wait.

Last time I had this breakdown for future work. Where are we now?

weekend n+0 - drywall prep (October 17/18th did some, not as much as planned)
weekend n+1 - finish drywall prep for texture
weekend n+2 - texture & prime
weekend n+3 - paint & start bathroom floor tile & finish bathroom electrical
weekend n+4 - finish bathroom tile & re-install vanity & toilet
weekend n+5 - install doors & start knee wall framing
weekend n+6 - install laminate
weekend n+7 - finish laminate (baseboard & casing?)
weekend n+8 - knee wall work
weekend n+9 - knee wall work
weekend n+10 - knee wall work

Monday, September 14, 2015

Drywall dust

It gets everywhere and now we’re making more of it. But at least this signifies that we’re nearing the end of the drywall work. Mudding and sanding, sanding and mudding. We finished up taping most of the drywall joints this weekend and cleaned up some of the old drywall.

Working on the old drywall is 2x (maybe 3x) worse than working on the new drywall we’ve installed. The old drywall has one of two problems, sometimes both. Some of it has some type of texturing coated with old (probably oil based) paint which means skim coating it with joint compound to smooth it out. Or it has glue that was used to attach the paneling which then rips off parts of the paper coating. These have to have a really light coat of joint compound to keep them from wrinkling. In both cases, it means multiple coats of joint compound with likely some amount of sanding in between. And where the old drywall has taped joints, they’re not really finished, since they were covered with paneling.

So all the new drywall has freshly taped joints which need some light sanding and probably only one more finish coat (a few are on their second coat and almost done). There’s one corner of the back bedroom that still doesn’t have drywall so it needs that and joints need to be taped. This is waiting for more sub-floor to go down so the flooring is out of the way (well and the laminate will need to be moved out of the way too).

To gain access to the ceiling above the stairway, I built the Stairmaster 6000 ™, this name probably violates a bunch of existing trademarks and if anyone cares, I’ll scratch out the sharpie written name and replace it with something else. This is basically a small platform that can be moved from stair step to stair step and elevates any single step by about 24”. This makes it possible for me to reach the ceiling above the step. It was used this weekend, for the first time, to remove the nails and add more joint compound to the walls. Later, it will be used to mask off the ceiling before we spray texture.

We had an incident with our new ceiling fan this weekend. We spent quite a bit of time looking for a fan that had the right style and feature set. We finally found this one at HomeDepot. It has an LED light like we wanted and the fan blades are positioned at the lower part of the fan assembly. This works well downstairs where the fan blades needed to be a bit lower to clear the beams. This particular fan wasn’t even on display, just a couple of boxes sitting at the end of an aisle. Genny decided she wanted this same fan for the two bedrooms up stairs too. And wouldn’t you know, it’s out of stock with no expected ETA. After some searching, we found 4 in stock at another store nearby so we got the two we needed. Now that I’ve established that this fan is hard to find and that we have two more waiting to be installed, what happens? We turn on the fan and it starts making this loud clunky, tapping sounds as it spins. It’s definitely something inside the fan. Great, a defective fan. So, knowing that we probably can’t easily return it for a replacement, I figure we have nothing to lose by opening it up. As soon as the motor cover comes apart, the issue is obvious. There’s a electrical component that’s loose and hitting the motor as it spins. It’s supposed to be stuck to the case with double stick tape. So after re-sticking it to the case, it’s now noise free again. I suspect that this may happen again, but at least it’s an easy fix.